What is the estimated life expectancy of pyrolysis plant?

The life expectancy of pyrolysis plant produced by different pyrolysis plant manufacturers is different, so how long is the estimated life expectancy of pyrolysis plant? This article will explore the factors influencing the lifespan of pyrolysis plants and take DOING pyrolysis machine manufacturer as an example to specifically illustrate the estimated life expectancy of pyrolysis plant.

The estimated life expectancy of the pyrolysis plant is related to the material and design of the pyrolysis plant manufacturer, as well as the customer's operation method and regular maintenance.

1. The material of a pyrolysis plant

The type and quality of pyrolysis plant material can significantly impact its lifespan. The pyrolysis reactor is the main part of the pyrolysis plant, and the following will be described in detail below taking the pyrolysis reactor as an example.

Some pyrolysis plant manufacturers choose ordinary steel as the material of the pyrolysis reactor, and after a long time of high-temperature heating, it will suffer rapid loss or even damage.

DOING customized pyrolysis reactor

However, Doing chooses to use Q245 or Q345R boiler plate or customized stainless steel as the material of the pyrolysis reactor, which can withstand high temperatures and in accordance with the GB150 steel pressure vessel standard. DOING pyrolysis reactor can be used for 7-10 years, that is, the estimated life expectancy of Doing pyrolysis plant is about 7-10 years.

2. Design of pyrolysis plant

The same material of pyrolysis plant, after different designs, the pyrolysis plant lifespan is also very different.

For example, the production method of our reactor is hot spinning, which changes the mechanical properties of the steel plate and has stronger compression resistance. What's more, the standard arc pressure head is also another advantages of our pyrolysis plant. Our reactor head adopts one-time compression molding and super superior automatic welding process, which makes the reactor highly sealed and has the higher safety factor.

The produce process of DOING reactor

On the contrary, other suppliers' reactors, spliced by several plates, which is very easy to fail to guarantee the vacuum state inside the pyrolysis reactor during use, resulting in quality problems.

3. Operation method

The operating conditions, including temperature, pressure, and feedstock composition, can affect the wear and tear of the pyrolysis plant's components. Proper monitoring and control of these parameters can help extend the life expectancy of the pyrolysis plant. DOING pyrolysis plant manufacturer supplies professional guidance for installation and daily operation.

The installion and operation manual of DOING pyrolysis plant

Besides, we are equipped with PLC automatic system and a series of safety devices, which can monitor these data in real time and avoid safety accidents, thereby avoiding harm to manpower or damage the pyrolysis plant.

4. Regular maintenance

The regular cleaning of the pyrolysis reactor and oil tank, the timely inspection and replacement of wearing parts are conducive to the stable operation of the pyrolysis plant.

If the pyrolysis plant is properly maintained, it can be used for more than 10 years. For example, our Panamanian customer bought our pyrolysis plant in 2012, and the pyrolysis plant has been running until now without any problems.

DOING pyrolysis plant in Panama

To sum up, the life expectancy of pyrolysis plants can vary depending on the aforementioned factors. In order to have a pyrolysis plant with a relatively long lifespan, in addition to choosing a reliable and technically mature pyrolysis plant manufacturer, the daily operation method and regular maintenance are also very important.

After 13 years of development, Doing is very professional in the material selection, design, welding and technical support of pyrolysis plants. Customers who choose Doing pyrolysis plant manufacturer know that the quality of Doing pyrolysis plant is impeccable. If you want to know more information about pyrolysis plants, please feel free to consult us online.